Specification and model 1:d1mm40 times diameter

Specification and model 2:d2mm30 times diameter

Processing material: Copper

Purpose of this improvement

1. The customer's copper processing, the environment inside and around the machine tool is very bad, so the environment is improved;

2. The high-pressure system of the customer's machine tool is easy to be blocked, which needs to be cleaned frequently. After being blocked, it is easy to cause the small drill bit to be blocked, which is easy to cause damage to the drill bit or reduce its service life;

3. No discharge, reducing the cost of waste liquid treatment for customers.

In this case, we adopted our customized V200 micro lubrication internal cooling system, and upgraded the original V200 micro lubrication system specifically designed for atomization of small-diameter drill bits, ensuring that the system can normally produce atomized particles less than 1 micron.

Description of improvement process

1. MQL micro lubrication system: customized V200 micro lubrication system

2. MQL micro lubricating oil: benshen-green-3905, which is a new product developed for copper and deep holes

3. Brand of CNC machining center: Mazak

4. Workpiece material: Copper

5. Tool handle: high precision internal cooling hydraulic tool handle for customer's own use

6. Drill bit: imported brand

Among the data and cases published by the same industry, there is no deep hole application case for 1mm diameter drill bit 20d and 2mm drill bit 30d or above in the world at present. Through this difficult challenge, the position of our micro lubrication system in the industry at home and abroad has been further consolidated.

規格型號1：D1mm40倍徑

規格型號2：D2mm30倍徑

加工材料：銅

此次改善的目的

   1、客戶銅加工、機床內和周邊的環境非常惡劣，改善環境；

   2、客戶機床高壓系統易堵塞，需要經常清理、堵塞以后容易導致小鉆頭的堵塞，這樣易導致鉆頭損壞或降低壽命；

   3、無排放，降低客戶廢液處理的成本。

我們在此次案例中采用本我們定制版V200微量潤滑內冷系統，在原V200微量潤滑系統上專門為小直徑鉆頭霧化設計上進行升級，確保了系統能夠正常產生1微米以下的霧化顆粒。

改善過程說明

1、MQL微量潤滑系統：定制版V200微量潤滑系統

2、MQL微量潤滑油：BENSHEN-Green-3905，該寬油是針對銅和深孔研制的新產品

3、CNC加工中心品牌：馬扎克（mazak）

4、工件材料：銅

5、刀柄：客戶自用高精度內冷液壓刀柄

6、鉆頭：進口品牌

在目前同行業公布的數據和案例中，目前國際上還沒有發現對1mm直徑鉆頭20D和2mm鉆頭30D或以上深孔應用案例，通過此次高難度的挑戰，也更加鞏固了我們的微量潤滑系統在國內外行業中的地位。

Machining tool for engine cylinder head

PCD (step drill, reamer, milling cutter, milling cutter head)

PCD forming knife

Reamer

PCD milling cutter

PCD disc milling cutter

• Drilling tools (step fried dough twist drill, step straight groove drill, gun drill)

Step fried dough twist drill

Gun drill

• Tap cutter (mainly extrusion tap)

Extrusion tap

Cylinder head material: aluminum alloy

The cylinder head and cylinder block of the engine are widely used in micro lubrication, which brings obvious advantages and reduces the generation of waste liquid.

Machining machine: Horizontal Machining Center

Micro lubrication system: Micro lubrication internal cooling system

Micro lubricating oil: support MQL special oil for non-ferrous metals, such as oil-3806~3802, etc

發動機缸體缸蓋加工應用案例

發動機缸蓋加工刀具

• PCD類（臺階鉆、鉸刀、銑刀、銑刀盤）

PCD成型刀

鉸刀

PCD銑刀

PCD盤銑刀

• 鉆削刀具（臺階麻花鉆、臺階直槽鉆、槍鉆）

臺階麻花鉆

槍鉆

• 絲錐刀具（擠壓絲錐為主）

擠壓絲錐

缸蓋材質：鋁合金

發動機缸體缸蓋在微量潤滑使用中都有豐富的應用，帶來的優點也是比較明顯，減少了廢液產生。

加工機床：臥式加工中心

微量潤滑系統：微量潤滑內冷系統

微量潤滑油：支持MQL有色金屬專用油，例如OIL-3806，3802等

Application cases of LTL micro lubrication in gear hobbing, gear milling and gear shaping

After the transformation and upgrading of the traditional lubrication, the LTL micro lubrication system makes the inside of the machine tool cleaner, the surrounding of the machine tool cleaner, and no leakage, so that the micro lubrication device plays an active role in the size processing industry and reduces the cost for customers.

Application of micro lubrication in gear hobbing

LTL微量潤滑在滾齒、銑齒、插齒中的應用案例

    LTL微量潤滑系統在對傳統潤滑改造升級以后工機床內部更干凈、清潔、機床周邊也更整潔、再無泄漏，讓微量潤滑裝置在尺寸加工行業發揮積極的作用，為客戶降低成本。

微量潤滑在滾齒加工案例

Application case of micro lubrication in crankshaft machining of automobile parts

Data in crankshaft machining

• Component name: Engine Crankshaft
  

• Processing procedure: crankshaft oil hole
  

• Crankshaft machine tool: Shenyang crankshaft special machine
  

• Micro lubrication system: V200 high pressure series (1.0~1.6mpa)
  

• Tool size: d6~d8, depth: 30d
  

• Workpiece material: 42cr
  

• Tool life: can be increased by more than 30% compared with cutting oil
  

The application of micro lubrication in crankshaft processing has been very mature. In domestic and foreign engine crankshaft oil hole processing plants, most of them use micro lubrication. The performance of domestic micro lubrication system in crankshaft processing has exceeded that of foreign peers.

• Advantages of using micro lubrication:

• Cleaner environment
  

• Longer tool life
  

• Lower cleaning costs
  

• 5S cost
  

• Lower

Advantages of Benshen micro lubricating products in crankshaft processing

• V200 high pressure system, pressure 1.6Mpa, better improve lubrication and cooling effect

• High performance micro lubricating oil, oil-3612, better lubricity, reducing friction between tool and workpiece
  

• Due to the similar products at home and abroad, the cutting data finally obtained batch orders

微量潤滑在汽車零部件曲軸加工中的應用案例

曲軸加工中的數據

零部件名稱：發動機曲軸

加工工序：曲軸油孔

曲軸機床：沈陽曲軸專機

微量潤滑系統：V200高壓系列（1.0~1.6Mpa）

刀具尺寸：D6~D8，深度30D

工件材料：42Cr

刀具壽命：可比切削油提升30%以上

   微量潤滑在曲軸加工中的應用已非常成熟，在國內外的發動機曲軸油孔加工生產廠中，絕大部分是采用微量潤滑，國內微量潤滑系統在曲軸的加工使用中的性能已經超過國外同行的性能。

使用微量潤滑的優勢：

1. 環境更干凈

2. 刀具壽命更長

3. 清洗成本更低

4. 5S成本

5. 更低

本申微量潤滑產品在曲軸加工中的優勢

1. V200高壓系統，壓力1.6Mpa，更好的提升潤滑和冷卻效果

2. 高性能微量潤滑油，OIL-3612，更好的潤滑性，減少刀具與工件的摩擦

3. 切削數據由于國內外同類產品，最后獲得批量化訂單
   

Application case of micro lubrication in lathe

Main parameters:

• Tool 1: cylindrical turning tool
  

• Tool 2: internal turning tool
  

• Tool 3: internal hook turning tool
  

• Processing material: aluminum alloy
  

• CNC machine tool: inclined lathe
  

• MQL micro lubrication system: V200 internal cooling micro lubrication system
  

• MQL micro lubricating oil: benshen-green-3805

Purpose of this improvement

• Customers process aluminum alloy, the workshop is easy to smell, and improve the environment;

• Customer parts inventory turnover time is long, cutting fluid is easy to cause yellow spots and mildew;
  

• No discharge, reduce the cost of waste liquid treatment for customers
  

Summary: our V200 micro lubrication internal cooling system has achieved satisfactory results in the turning of aluminum alloy parts on the customer's CNC lathe, which has been recognized by the customer, reducing costs for the customer, improving the environment, and providing a comfortable environment for our operators.

微量潤滑內冷系統車床改造應用案例

主要參數:

1. 刀具1：外圓車刀

2. 刀具2：內圓車刀

3. 刀具3：內勾車刀

4. 加工材料：鋁合金
   

5. 數控機床：斜床身車床

6. MQL微量潤滑系統：V200內冷微量潤滑系統

7. MQL微量潤滑油：BENSHEN-Green-3805

此次改善的目的

1. 客戶加工鋁合金、車間易臭，改善環境；
   

2. 客戶零部件庫存周轉時間長，切削液容易導致黃斑，霉斑；
   

3. 無排放，降低客戶廢液處理的成本.

   
   

小結：使用我們V200微量潤滑內冷系統在客戶數控車床的鋁合金零部件車削取得了滿意的成績，得到了客戶認可，為客戶降低成本，改善環境，讓我們的作業者有一個舒適的環境。

The application case of micro lubrication in CNC machining center - aluminum alloy high-speed machining. With the increasing awareness of environmental improvement, more and more enterprises are willing to join in, making the micro lubrication more widely used. Especially in the automotive industry, the micro lubrication processing process includes drilling, reaming, reaming, three-sided cutting edge, forming knife and other tools.

微量潤滑在CNC加工中心-鋁合金高速加工應用案例，隨著大家對環境改善的意識日益增強，越來越多的企業愿意加入其中，使得微量潤滑應用更佳廣泛，特別在汽車行業，該微量潤滑加工工藝包括了鉆孔、鉸孔、擴孔，三面刃、成型刀等刀具。

加工中心建議使用設備

• 

  VSA80-MQL微量潤滑系統

  VSA80|benshen VSA80|本申VSA80|內冷微量潤滑裝置

• 

  VSA150-MQL微量潤滑系統

  VSA150|benshen VSA150|本申VSA150|內冷微量潤滑系統